Harvester Homecoming 2024

Thursday morning I got up early, put the dog out, and got a quick shower. Brian was due to arrive at 7:30 so I made coffee and threw my gear in the truck. After swapping his truck for mine in the driveway I kissed the girls and we hit the road by 8:30.

The drive out was uneventful. Brian and I swapped out turns behind the wheel every 100 miles or so, whenever we were stopping for gas. It added time to the trip but it was also key to staying loose after being in the truck for so long. I still can’t get over 15 or so gallons in the tank without it backing up and overflowing (I filled it up two days before we left and it stank of gas the entire time it sat in the driveway), and haven’t been able to fix that issue, so we just put 10 gallons in every 100 indicated miles—which is actually 113 due to the speedo not being calibrated. Siri directed us north to Pittsburgh and then over to Cleveland, and from there we curved down into Indiana and then to Fort Wayne.

The total trip was probably about 9 hours in total including stops. Aside from the road noise, the Scout is a very comfortable long-distance traveler, all things considered. With modern seats and power steering she’ll do 70mph all day, and the seating position is upright enough that you don’t feel like you want to fall asleep after an hour’s drive.

We got in around 6PM and after checking in the hotel, we found a brewpub nearby for some dinner, then stopped at a DIY carwash to scrub dirt off the truck—the first time I’ve ever washed it before a show—and picked up some beer and supplies for the weekend.

The show details weren’t explained very clearly on the website, so we had to ask some other IH folks at the hotel what time to arrive. On Friday morning we got a free lobby breakfast and made it to the grounds at about 9:30, and by then a lot of vehicles  had already arrived. We were put at the end of a mixed line of trucks facing a wall of IH road tractors from the ’80’s and settled in to our camp. The nice gentleman who parked us told us we weren’t supposed to put up a tent but we waited until he was gone and did it anyway; the sky was dark and cloudy and the forecast showed a lot of rain for later in the day.

5K7A2677

5K7A2680

5K7A2702

This show has a different vibe from Nationals. The volunteers were out in force and were very helpful; many of them were retired IH workers who were happy to see all the trucks. There was no real organization for vehicles so we were next to a couple of Scouts, a big A-series pickup, and backed up against a D-series pickup. Across from us sat a Scout 800 and a tractor. The variety made for an interesting walk around the show; there was something new on every row. A giant tractor, then a Scout, then a fire truck, then a couple more Scouts, then set of Cub Cadets on the back of a flatbed. We got out and walked the side we were on, then did a loop around the back to see the vendor booths.

5K7A2704

There weren’t as many used parts vendors as Nats. Coonrod’s had a big trailer full of goodies, and there was another guy with a Scout, a C-series pickup, and a trailer full of parts for sale. Most of the Light Line vendors were there, but some of them had clearly scaled back their displays. In all, it felt smaller than Nats.

5K7A2715

I was hoping we’d be able to drive through the Engineering Center like they did for the first couple of Homecoming events, but it turns out the building has just been sold and will likely be torn down for something else. The museum where they were displaying the older trucks had to be moved from that building to storage, their fate unknown.

5K7A2719

In the afternoon it started to sprinkle, so we re-adjusted our tent and moved it over the truck. Soon, it was raining more heavily, and we realized we were stuck in the middle of a circling derecho directly over Fort Wayne. We held the sides of the tent down while the wind gusted and it downpoured, waiting for a lull, and when that came we quickly broke the awning down, shoved it in the truck, and hightailed out of the show. Luckily the wipers were functional, and the Rain-X on the windshield did its work, so we were able to make it to the hotel drenched, but with no problems. After a soak in the pool we got showered and waited for the rain to taper off so we could get some dinner. We found a nice brewpub down the street and settled in for a beer and some pizza. On the way back it started raining again after some shakes at the local ZESTOS! and didn’t let up until 9PM that evening.

5K7A2720

Saturday morning we got up and out the door earlier, aiming to get a better spot in the rows. We stopped off at a little bakery we’d spied for coffee and donuts, avoiding the hotel lobby food, and drove the long way around the factory to the main entrance where the International tower stands for a photo opp.

It’s looking run-down and sad over there. It would have been amazing to see the place in the ’60’s when it was going full-steam and was being cared for. We shot a bunch of photos and I set up the tripod for some timer shots. That was worth the time and effort.

5K7A2743

5K7A2756

Then we drove in the back way to the show and got a great spot next to our new friends from Pittsburgh. This time nobody warned us against the awning, so we set up camp and made ourselves comfortable. The second day was much busier than the first, because more people could show up on Saturday—so we were pleased we’d gotten there when we did.

5K7A2767

I made a beeline over to the used parts guy to haggle for two things I’d seen on Friday: the first was a C-series instrument panel with later-style indicator lights on the outside. My panel is OK but I really like having indicators I can actually see; the early-style panels had a very small horizontal slit through which the lights are barely visible during the day. As a bonus, the gauges are all matching with black faces. As I mentioned in a video last month, the ones I’ve got in the Red Bus are three different colors: silver, black, and gold, having been swapped out at different times. So wiring this one up and making things match will be an improvement.

5K7A2774

The second thing I found were a set of C-series reverse lights: glass lenses with heavy chrome bezels. I don’t have reverse lights on the red bus—it came with a giant spotlight on the roof which may have been a reverse light, but I tore that off with all of the other junk lights up there, so this sets up a future upgrade after I get her on the road.

Phil Coonrod had a set of pretty black Scout II door cards at his booth—patterned vinyl stretched over masonite board—that I considered briefly, but wisely decided I didn’t need. There was another used parts vendor on the backside who had a bunch of C-series metal laid out on the grass; one thing that was very tempting was a complete front cowl in better shape than the two I’ve got for $200, which was a screaming good deal. I hemmed and hawed over it for a while but noticed the shape of the grille opening is a later style; mine is concave on the sides to fit my grille while this one was straight. My cowl needs serious help, and this would have been an easy swap, but I’d like to keep the truck as close to a ’63 as I can. So I passed on that too. In hindsight I could have kept it and resold it later, but decided against dragging more parts home.

5K7A2762

The sun was much stronger on Saturday so we spent a lot of time under the awning in the shade. That being said, we also spent a lot of time walking through the rows and checking out the trucks. Being further west geographically, there were more trucks we hadn’t seen Nats or other shows, which was refreshing. We met a bunch of new people, including the couple from Pittsburgh who were showing a freshly restored Scout II in a mint green color. He was already talking about his second truck and eyeing the lift on Peer Pressure.

IMG_0355

5K7A2777

5K7A2776

At 4PM we’d had enough of the heat and broke down the awning; by that time several of the long-distance vendors had already left and the rows were thinning. We headed back to the hotel to load in the gear, take a shower, and find another place to eat. This time we found a brewpub closer in to the center of Fort Wayne and had sandwiches and cold beer in the air-conditioning. While we ate, we talked over plans for engineering and producing a DIY electric steering kit for the Scout 80/800, which several people at the show had expressed an interest in. I’m also interested in doing this for C-series trucks, with mine as the prototype.

Sunday morning we checked out early, topped off the fluids in the truck, grabbed a McDonald’s breakfast, and hit the road. The first couple of hours through Indiana and all of Ohio were temperate, even comfortable in the sunlight. Pennsylvania up through the hills was cool and dry. But as we descended towards the Maryland state line it got hot and sticky, and then we hit the only traffic on the whole trip on Rt. 70. Thankfully these slowdowns were only for ten minutes at a time, so we avoided sitting still. And I’m happy to report that as hot as the engine got, the needle on the gauge never climbed above its normal spot on the left side. I did smell oil on heavy acceleration, so I’m going to have to track down where that leak might be coming from—my guess is the valve covers are weeping somewhere.

We finally rolled into Catonsville at about 6:30 and I sent Brian on his way home with a couple of cold seltzers; his fancy Ford has A/C so I’m sure he cooled off quickly. I dragged my basic gear inside and left the rest of it in the back of the truck to worry about later.

The final mileage tally was 1041 indicated on the gauge, which works out to 1182 miles true, which checks out (Siri pegged the trip from home to the hotel at 548 miles one-way).

We had a great time, mostly because Brian and I got to hang out together for the whole weekend; but it’s a different vibe than Nats. I think the big thing missing from this show is the feeling of community; every year in Ohio there’s a huge party in the parking lot at the hotel each night, and on Saturday there’s a barbecue and food and an auction with all kinds of things donated to raise money for charity. It goes from 6PM until whenever and it’s a really warm, cooperative experience. In some ways it’s better than the show; last year Brian and I stood out late with a group of people, including the owners of three of the better-known Scout shops in the country, just shooting the shit over beers and laughing. That’s really hard to replicate. This is a good show but it’s over at 4PM every day and it felt like everyone just went their separate ways. So we’re both thinking we’ll go back to Nats next year and maybe Harvesters in the Holler if we can work out the timing; the former is in June and the latter in September—but right around Finn’s birthday. We’ll see how it shakes out next year.

Posted on   |     |   1 Comment on Harvester Homecoming 2024  |  Posted in Friends, Trip Logs

I See The Light

I’m continuing to make slow progress on the electrical system in the truck. At first all I had was a starting truck with most of the panel lights working. After replacing more of the connectors, I was able to get headlights and taillights working, as well as the right rear blinker. There’s some kind of short in the left side preventing it from blinking—indeed, using the blinker on that side kills the light completely. And screwing the dash panel into the dash itself killed one of the dash lightbulbs that originally was working.

I pulled a front marker pot from the green truck stash and another from a pile of cheap parts I got at Nats, and tested them out on the bench. The grimy unit from the green truck worked so I hooked that to the truck and tried it out, with no success. I’m going to have to pull the circuit tester out next to see if there’s any power getting out there at all.

I’m still waiting on the firewall grommets, so I switched to doing some light bodywork on the driver’s door, grinding a bunch of rusty spots out and cleaning all of the residual holes left from various mirrors. I put the copper magnet behind the largest of the holes and welded them all up. After a coat of body filler, I sanded them smooth and got them covered with rattle-can IH red.

Meanwhile, I got the Scout ready for our trip west. I stocked up on consumables—oil, coolant, various fluids, belts, and other stuff. I pulled out my milspec snap kit and added a pair of snaps to each side of the door bar flaps on my original Kayline top to keep it from flying away on the highway. With a quick wash and topoff on fluids, we’re ready to hit the road on Thursday.

Posted on   |     |   Leave a Comment on I See The Light  |  Posted in Travelall

Preparations

We’re headed west into the heart of America next week in a truck only slightly younger than me, which means I have to pack just as many tools and medications for it as I do myself. I did a quick inventory today and made a list of stuff I’ll need:

  • A gallon of 50/50 coolant, and a gallon of distilled water
  • A gallon jug of 15/40 Rotella diesel oil, which is uniquely formulated to be nice to older flat-tappet engines like mine
  • Two spare fan belts (ordered via NAPA)
  • Power steering fluid
  • Brake fluid
  • Air filter
  • An Element fire extinguisher to supplement the bottle unit I have bolted to the seat base

In the ammo can, I’ve already got a bunch of other spare parts and tools—a fuel pump, coil, points and condenser, plug wire, bulbs, fuses, and electrical gear, plugs, assorted fasteners and zip ties. She’s running well right now, so the goal will be to get her cleaned up inside and top off the fluids to be ready to hit the road on Thursday.

I saw some trick floor mats on a build thread a few weeks ago and decided to pull the trigger on a set, figuring they would come in handy for heat abatement on this trip. They’re called CocoMats and they’re handmade and heavy-duty for cars like Porsches, but what I saw in the thread really impressed me. I ordered a set and they sent me a set of paper templates to lay in the truck and form to my specifications, which I did the night I got the package.

Looking for maximum coverage, I added material to the sides and brought them up to the edge of the vertical part of the firewall, and made a notch for the ramp under the gas pedal. The sample they sent is thick and beefy and the rubber on the bottom is covered in 1/8″ nubs that should keep it up off the metal where moisture collects. I sent the patterns back with a note and a sticker, and they’ve been super communicative with me the whole time. (The day after I placed the order I noticed they’d put an ad in my Hagerty magazine with a discount code, so I emailed them to ask if it was too late to apply that. They cheerfully sent an affirmative reply in less than an hour and refunded me the 10%. That’s some great customer service).

Unfortunately, they won’t be here in time for the trip, so we’ll just have to sweat it out like we normally do.

The other thing I did was take one of the spare horns from the green ’67 and swap it into the Scout in place of the Mercedes horn I put in a couple of years ago. I just didn’t like the half American/European sound of the two horns together and wanted to get the truck back to a true ‘Murican sound. Much better now. (fun fact: many cars use two horns tuned slightly differently, because the dissonance of two frequencies is easier to hear in high ambient noise situations).

Posted on   |     |   Leave a Comment on Preparations  |  Posted in Purchasing, To-Do List

It Works

This is just a test of the system; I don’t have the dash officially installed (still waiting on rubber firewall grommets) but I got a package of replacement connectors for the last two firewall plugs and swapped out the old brittle ones. Because I couldn’t help myself, I hooked things up and tried it out. The turn signals trigger the dash lights, so there’s clearly something not connected correctly, but the truck starts off a new ignition barrel, and none of the fuses blew!

Posted on   |     |   Leave a Comment on It Works  |  Posted in Electrical, Travelall

Heater Box, Take 2

Here’s a progress report on the Travelall heater box. When I last left off, I had welded two patches into the bottom and the corner of the box and head ground down all the welds so that the metal looked pretty clean.

The next step was to put some filler on the metal and try to smooth things out. The first coat went on roughly and I sanded things down to figure out where the hotspots were. Using the hammer and dolly I knocked a couple of high points down and straightened a major valley in between the old metal and the new metal that had formed when everything got really hot during the welding. With that straightened out, it was easy to put a second coat of mud on things and get things smoothed out better. Over the course of Saturday afternoon I was able to get a final coat of mud on things and smooth it out to the point where hitting it with 1500 grit sandpaper has it looking really clean.

As you look at the photo above, you’re actually seeing the box upside-down; the welds on the side will be mostly hidden by the A-pillar wall and the curved section will be under the passenger’s feet. Barely any of this will be visible, but how it looks matters to me, so I’ll keep working on it.

The next order of business was to officially test the blower motor out. The wire leads are shielded so it’s hard to get test leads inside the plastic, so I found an orphan pigtail with an old Packard male lead at the end and used that to make a solid connection. When that was hooked up the blower motor came right to life, and each of the hot leads (one is for high-speed, the other for low) worked as advertised. So I cleaned up the blower cage, greased the spindle, and put that aside for re-assembly. Having already rebuilt a Scout II heater box, that experience has been super-useful with this one because I know exactly what I’m getting into and I have 9/10 of the parts needed to finish this one properly.

Looking ahead to August and Harvester Homecoming, I wanted to address something that’s been on my mind for a while: a proper cleanup of the cooling system on the Scout. I’d drained it when I put the radiator in but never actually flushed out the block, so I had the folks at Jiffy Lube down the street handle that for me—for the extra money I figured it would be a lot more environmentally friendly than just dumping it out in my driveway. From there I headed down to the Eastwood store in Pasadena to get a new bottle of Rust Converter and found they were having a car show out in the parking lot. There were a ton of immaculately restored Camaros and Corvettes and the odd bubble-top Chevrolet; a couple of beautiful lowered Beetles represented the import crowd. I heard several people call out the Scout as I pulled my junk up just outside the ribbon tape, and went in to get my supplies.

The truck ran super-cool the whole time I was on the road; the only time the temp gauge climbed was while I was waiting in some traffic on 695 and even then it wasn’t too bad. She definitely likes to keep moving to keep air flowing, which is no big surprise.

Posted on   |     |   Leave a Comment on Heater Box, Take 2  |  Posted in Radiator, Travelall

July 15 Update

Here’s a compilation of work I’ve done on the trucks before and after our vacation, starting from the heater box, moving through electrical, and finishing with some welding on the heater box.

I’ve gotten the wiring to the point where the dashboard is in the truck but I can’t hook everything up permanently for want of two rubber grommets for the smaller bulkhead connectors and several Packard 56 connectors I don’t already have, so I ordered a handful more this afternoon in the hopes that they’ll be here by the weekend.

The heater box came out more easily than I thought it would, and is in better shape than I was expecting, but still required repair. I cut two sections of metal out and welded new metal in, and bathed the interior in Rust Converter until I ran out (I’ll be picking more of that up this weekend). Once that’s completely treated it needs a skim coat of mud to cover the divots and bumps, and then I’ll paint it up and get it ready to re-assemble. I think I’ve found a local paint shop who can scan my existing paint color and mix me a pint to match. I’ve also got to figure out why the blower motor won’t work when I test it on 12v bench power and source some more coolant hose.

The other thing I ordered were a set of floor mats for the Scout, knowing that we’ll be driving through the August heat to Indiana. I figure having something else between us and the engine heat will be well appreciated. And, having something to cover the heat matting will also be welcome. I’m hopeful they’ll be here in time, but they’re handmade and the maker estimates 3-4 weeks before they ship, so it may be a futile exercise. We’ll see.

Weekend Update, 7.15

Before I left on vacation, I took a little time to pull the heater box out of the Travelall to gauge its condition and access the firewall behind it. Overall it’s in good condition (much better than it deserved to be, given how bad the cowl rust was) but still needed some work. 

I’ve been installing heat matting on the vertical surfaces of the firewall, starting in the center, and worked my way to the outside edges after the heater box came off. I had to use a wire wheel to get the adhesive from the original insulation off, and then slathered everything with Encapsulator for good measure. 

We then went on vacation for two weeks. I took the family to Portugal, where we spent week driving to see some of the sights. The rental company gave me a shiny manual Peugeot for our travels. I got so used to the European shift pattern that I came back and immediately forgot where reverse was in the Honda and Scout. 

I also came back with COVID and missed out on working on the trucks while I was recovering, but got back to my projects the following weekend. The first order of business was to break into a big box from IHPA full of window rubber which had arrived while I was away. This contained the outer gasketry for each of the doors as well as rubber for the rear curved glass on the driver’s side which needs to be replaced. 

Both of the rear doors on the red truck have terrible aftermarket gaskets that have dried into brittle crust, so I focused on the driver’s side rear door to start. The old rubber came off with a plastic scraper and I used acetone to clean off the residue.

The recommended stuff is 3M 08008 Weatherstrip adhesive, which I applied around the top three surfaces, and then pressed the gasket in place with some clamps. I had to look under the driver’s door to see how the other gasket went in place, and when I figured that out I used encapsulator to clean up that section before installing the rubber.

At first I wasn’t planning on reinstalling the dashboard—I’m waiting on the two small rubber firewall grommets to come in before I can put it in permanently—so I used the original wiring harness to practice putting the large connector in place. This was not successful, so I need to reach out to some of the pros to ask how to do it correctly. (I did actually put the dash in place and start connecting some of the easy things because the heater box and plenum are out).

It’s very hot in Maryland right now and I didn’t want to spend a ton of time sweating in the truck, so I sweated in the garage working on the heater box. Rust had eaten away at one of the corners and bottom of the box, so I cut a section out from the bottom and another section from the side.

I used the edge of a large hinge to form the wider curves on a scrap section left over from the seat cabinet project, where I’d already formed a 90˚ lip on a metal brake. I cut the other section out of 18 gauge and used the hinge and my vise to form the bends and curves for the corner. 

I really need to either learn to slow down when I’m tacking together metal with the MIG or just break down and buy an inexpensive TIG for finish welding; I’m getting the metal too hot and not getting the best results possible. Plus, I really want to practice more TIG welding. That being said, it’s not too bad—nothing a light skim coat of mud won’t fix. 

The interior of the box needs to be bathed in Rust Converter and then sprayed out well, and I have to sort out why the blower motor isn’t working with 12V from my bench tester. The radiator unit itself is fine, apart from needing a new hose, and this can get put back in pretty easily. I’ve got plenty of foam tape left over from a Scout II heater box overhaul, actually, so that part is covered.  

Posted on   |     |   2 Comments on Weekend Update, 7.15  |  Posted in Electrical, Travelall, Welding