Mike in Colorado sent me a nice big box full of weatherstripping seals for my Traveltop, which I’m very, very excited about. As stated before, I’ve got to get some Eastwood encapsulator and treat the rails before I put new windows in, but before I tackle that, I’ve got to get lighting in the garage sorted out. I looked at some new fluorescent fixtures at the Lowe’s last night and realized I don’t have to buy anything new: all I’ve got to do is wire outlets into the ceiling and plug my existing lights in. I’ll have extra outlets if I need something overhead (it’ll be on a switched wire, but that’s OK) and I’m not out $100 in materials. I am, however, sending Mike a check for the rubber.
Category: Friends
Charging Up, Buttoning Down
Having finally brought wired power to the garage, I thought it would be a good idea to add a battery conditioner to help the Scout make it through the winter. I generally get out and start her up every weekend during the snowy months to keep systems lubed and working (three of the saddest words in the English language are ran when parked) and there have been some days when I’ve needed to pull one of the Hondas up to jump the battery. I found an inexpensive battery conditioner on Amazon and got it delivered a few weeks ago. It’s meant to keep the battery topped off, which is just what I need.
I heard from our friend Mike in Colorado after a long quiet spell, who has been driving his shiny Scout daily after rebuilding it from the ground up. He offered me a spare set of traveltop window seals he’s got sitting in his garage, which is fantastic timing. I’ve been eyeballing my traveltop in the garage, thinking it would be wise to get it back on the truck before things get really cold. I’ve got experience putting a traveltop on in December in a chicken barn as the sun was setting, and as the last three or four bolts went in my fingers went numb.
My top has solid side windows but I’ve got a set of sliders from the crappy top I chopped up in the backyard, and the seals they came with are OK but not new. One of my goals before it goes on is to knock down and shoot the rust inside along the bed rails with some Eastwood encapsulator and then cover them with etching primer. It’s in great shape overall but there are a bunch of inexplicable screw holes on the roof that need to be welded shut–something I’d like to test out a new welding rig on.
Hoody
w00t! It was close, but a Scout hood will fit in a CR-V.
I also picked up a cardboard glovebox liner to replace the one I’ve got. Meanwhile, Bennett loaded up Heavy D with four fenders, a hood, a couple of driveshafts, and miscellaneous smaller parts I can’t recall. So now I’ve got a complete spare front clip tucked neatly away in the garage, awaiting a date with the soda blaster.
Meetup Wrapup
We had a workday north of Baltimore the last week in October, and I was lucky enough to have about five sets of hands helping diagnose my fuel sender issue. What we were able to sort out is as follows:
- My wiring loom up to the bulkhead is not original, but contains original green wiring.
- The ground spade on the sender wasn’t connected (it must have come off at some point after we installed it) but it is now.
- The sender is working properly. We tested it for resistance and it works when we slosh fuel around in the tank.
- The PO put in a grounding wire directly to the frame, which I cleaned up with some sandpaper.
- The wire going up to the bulkhead connector works.
- The bulkhead connector is a mess, and has been screwed with quite a bit.
- Everything behind the dash is a mystery.
The service manual says we’re looking for wire 36-16, which checks out behind the dash but the wire going from the sender through the loom looks like 11. Additionally, the 11 loop (the one which appears to ground on a stud welded to the backside of the dashboard) was loose, so I reconnected that.
While I was there, I bought a Thermoquad from Jason H. for tinkering (it’s the one on the left; the one on the right will get rebuilt as my spare).
New Ticker Delivered.
So Brian and I finally got our schedules organized to move the spare engine out of his backyard. First we had to borrow Bennett’s engine hoist, which meant disassembling it and fitting it into Peer Pressure, then driving that over to Brian’s. Then we had to build a ramp to coast the engine and cart down off his patio, onto grass, and then onto the driveway. Then we rebuilt the hoist and raised the engine.
Then we scooted the Scout under it and ratcheted it down with four straps.
The engine hoist got broken down and shoved into the back of Brian’s Prius. I drove gingerly up 95 to the house, backed in, and we reassembled the hoist.
Then we muscled the engine and cart up into the garage, got the hoist inside, and attempted to mate it to the Harbor Freight engine stand I’ve had for 8 years. We got three of four bolts to mount but when we let the hoist drop the whole stand leaned frighteningly forward. So we put it back on the cart and called it a day.
So, I’ve got some reading to do. I think I’m going to start with some basic engine rebuilding books and go from there. But for now, I’m resting my back.
Junkyard Party
Bennett and Brian were headed up to pick over a Traveler in a junkyard in Mt. Airy today, so I tagged along. It was already gone through pretty well, but after a few hours of effort, we got the right inner fender, driver’s door, power steering pump, and some other goodies off it. I grabbed the starter, a hub assembly, the oil pump, both valve covers, some decent door rubber, and a very clean headlight switch, among other things. Now we need to figure out how we’re getting the engine from Brian’s house to my garage.
New Steering Wheel
At Carlisle this weekend, I picked up my new Rallye steering wheel from Mike Moore. We fooled around with it a little bit at the show, going so far as to buy a $6 wheel puller at a tool tent and pull the cover off my current wheel. Where I stopped was when we compared the guts of the full-size wheel to the Rallye wheel; there are two wire leads entering my current wheel, one for a ground and one for power to the horn.
The Rallye wheel has one obvious connection point for what I’d assume is power at the 12 o’clock position; there is no other lead on the plastic at all.
I started looking through the Binder Planet to see if anyone else has blazed a trail for me to follow, and found this Steering Wheel Replacement thread with a link to some more pictures which illustrate how to use the wheel puller. It also reveals that I’ll need to get two 1/4″ x 28 thread bolts to fit the pull holes; most likely the ones I have are metric. This thread is even more helpful, as it’s got commentary with excellent pictures.
What I’m gonna have to do is pull my current wheel apart and dick around with it for a little bit to see if what I have will work with what I bought. If not, it’s a call to Super Scout Specialists for the stuff I’ll need.
New Wheel?
Mike at Scoutco posted on Facebook that he’s parting out a 1980 Scout, and he has a Rallye steering wheel for sale. I’m going to need a smaller diameter wheel for when I put new seats in Peer Pressure, so I asked him for a picture.
As it turns out, I’m selling my old rear bumper for the exact same price. Score!
Big, Heavy, and Red
My good friend Brian H. tells me he’d like to move the spare engine he’s got out of his shed, and asks me if I’d like it. Who am I to say no?
…Now I just need to figure out how to get it onto a truck and over here. I wonder if the wooden floor in my garage will hold a ~800 lb. engine?
Parts Come, Parts Go
I met up with an old contact this afternoon to sell a pair of Terra windows I’ve had kicking around the garage for a while, as well as a pair of spare door panels. He’s the son of the fellow we bought the brown parts Scout from, and he’s inherited his father’s truck. It’s in great shape, and his plans are to put a steel bulkhead in it with a Terra top and sell the traveltop on it now. It was good to finally meet him, and he wants to join us for the next local gathering (which I have to start planning out).
And, now I’ve got some money in the Scout kitty. What to do with it?












