Weekend Report, 7-11

Not a whole lot of time to play with the Scout this weekend, but I did a few things worth noting:

I picked up eight Autolite 303 plugs at the local NAPA. I wasn’t positive my distributor took female ended wires, so I held off on them (it does) as well as buying oil and a filter. I think I’ll wait until next week for that purchase. (I spent about $100 on wires and plugs for the other two cars, so I’m trying to stay on budget here). I have to preorder the wires, but that’s no big deal. I’ll preorder the oil filter while I’m at it. In the bad news department, the cap to the distributor is loose and comes off easily with a tug. That can’t be good.

Update: My friend Alan tells me Autolite 303s are no good and that I need 85’s, which is what the good BinderPlanet told me in the first place. Lesson learned: never believe the NAPA computer.

I then tore the dashboard down to swap out the fuel gauge out with another unit in order to see if it’s the gauge or the sender. It’s the sender. While I was in there, I looked at swapping out the nasty dash cover with a cleaner one—I have four spares in various conditions. It turns out I’ll have to cut one of the spares in order to fit a standard-size radio, or simply pull the radio out altogether and wait for a Tuffy console at a later date. There are no speakers in the rig right now, so I’m leaning towards pulling the radio, which would be one less thing to worry about when parking in public.

I also tried swapping the glovebox door with a spare I’ve got which has a better latch, but again, I was foiled. I couldn’t get the better latch to come apart, and subsequently off the door. So I pulled the original door and put the spare on: no dice. The catchplate on the inside of the glovebox doesn’t like the latch, and the sheetmetal is too small for the larger catchplate. Rats!

Finally, I returned to Wheaton to pick up the rest of the parts I’d left behind on my first trip, and in the interim, the seller had chopped the rest of the cancerous body from the frame and hauled it off for scrap.

More parts

However, he was kind enough to do a lot of saving for me, and thoughtful enough to set aside a bunch of items he thought I might like:

  • The radiator (which I had to leave behind last time)
  • The dash pad (which I forgot last time) – it’s in excellent shape save two small tears on the passenger side.
  • Both door window regulators
  • Complete sets of door glass-butterfly and main, with tracks
  • Both door latch mechanisms
  • Both door lock mechanisms
  • Two doorhandles in very good shape (no pitting on the chrome)
  • Passenger knee vent
  • The entire dashboard, with intact loom, heater plastic, and switches (!)
  • The bottom section of the cowl vent, with the wiper motor and arms attached
    Plastic auto transmission shift cover
  • One taillight lens bucket

The regulators are in far worse shape than I’d hoped; I was going to refurb them and swap them in, but the bottoms are rusted pretty good. The dash is in good shape, as are the windows and mechanicals. The radiator is the worst part of the lot, though—the bottom panel has come loose from the main assembly, so I’ll have to see if that can be repaired at all.

Overall, for the amount of money I spent, I did exceptionally well. I’ve got a handful of hard-to-replace specialized parts stored away now, and spares of other things which may wear out or be damaged over time.

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Fuel Filler Hose.

I had to replace the fuel filler hose this weekend, and made the mistake of stopping in an Advance auto parts store to get one. When I asked the two clerks behind the counter, both of them blinked and said they’d never heard of such a thing. I think I’d already turned to leave when one of them told me to look in the Home Depot, which was at least a helpful suggestion, if not ridiculous. Since it was Sunday and my time window was closing, I took a chance and found a NAPA hidden behind a car wash. Within a minute of entering the store, the clerk was fishing a length of tube off a wall rack.

nasty original fuel hose

Back at home, with the girl asleep, I commenced to removing the original hose, which may not ever have been rated to touch gasoline. The closer of the two hose clamps came right off, but the clamp closer to the tank was angled in a way which made it impossible to access. I wound up cutting the hose off, then using a screwdriver to push the clamped hose backwards so that there was some slack, then pulling the entire thing off the flange.

Repaired fuel hose

With that done, it took five minutes to replace with two new pipe clamps. One other thing I noticed for the first time while down under the chassis was the sticker on the spring pack: this rig has a brand-new Triangle spring lift.

Triangle springs

After ensuring everything was snug and tight, I took her down to the gas station for a test fill and a short ride.

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Hi-Lift.

I stumbled across a used 48″ Hi-Lift jack on Craigslist yesterday for the low low price of $40, and couldn’t pass it up. The height of this Scout obviates any sort of bottle or floor jack, because they don’t allow enough height to get a 32″ wheel off the ground. I met the seller out in Highlandtown and the deal was quickly struck; this is an $80 jack new (not including shipping—it’s 30+ pounds).

It may be that I need to upgrade to a 60″ jack, depending on how hard it is to get my tires off the ground, but this is a good start (and I know a few guys who run/will run stock Scouts who might be interested in taking this off my hands in that case). Or, I could simply buy a 60″ steel bar and replace the 48″.

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Weekend Update, 5-30.

Saturday morning, with a mixture of anticipation and nervous fear, I pulled the beast out of the garage and filled the back with garbage from our basement, scrap lumber from the garage, and a year’s worth of dead branches shed from the yard, loaded in a toolbox, made sure I had a towing company number in my cellphone, and set out for the dump.

As it turned out, I had nothing to worry about. The Scout did fine. Even sitting in the line at the dump, the temp needle never went past the first line, the idle calmed down, and she behaved herself. I had to give her a lot of gas to get restarted, so there’s definitely a tune-up in the future, but overall I’m surprised and happy. And my fears for her road manners were unfounded; steering was straight and true at 65mph.

On the trip south, a guy in a Dodge dually honked and gave me a thumbs-up, which put a smile on my face for the next half-hour. After unloading everything (god it’s nice to have a true utility vehicle again) I put the top completely down and drive home in the sunshine.

Sunday morning I was finally able to meet up with the owner of a very dilapidated ’78 plow rig to begin parting out what’s left, after weeks of missed connections and unexpected rainshowers. He bought the truck in order to pull the axles for his ’59 Willys wagon and has no use for the rest of the carcass—although now he’s talking about using the frame and drivetrain for a T-bucket with a plow.

Aftermath of Day One

I was more interested in the hard-to-replace plastics and any sheetmetal that might be salvageable, so I brought the Jeep down with my tools and commenced to stripping. He’s a very nice guy, and within ten minutes offered me a cold beer and an air-powered impact wrench, which made life much easier. In fact, he helped me pull a lot of good parts off the truck while also taking out the brake and steering systems for his Jeep. At the end of a five-hour day, I drove home with:

  • A clean driver’s fender (with one small dimple at the front curve—nothing I can’t knock back out)
  • A clean fan shroud
  • One good door panel
  • a clean ’78 grille and headlight bezels
  • A clean valance panel
  • Both headlight buckets, retaining rings, and a spare set of lights
  • Marker lights, lenses and buckets
  • Taillight lenses (the buckets were shot)
  • Gauges (including speedo, the one thing I don’t have a spare of)
  • An extra set of wiper arms
  • Plastic defroster exhausts
  • Steering column plastic
  • Driver’s knee vent
  • Glove box door (with turn latch, which I don’t have)
  • A complete headlight switch
  • An extra set of dash plastics (mine are painted purple)
  • A complete wiper fluid container
  • A complete coolant reservoir
  • Two sets of door hinges
  • Hoses and clips for windshield fluid
  • Assorted other small parts and bolts

Salvage, part one

I tried getting the door glass out of the driver’s door, but we ran out of time–the upper channel is most likely rusted to the lower. However, the regulators both seem to work better than the ones I’ve got, and also appear to be easier to get out, so I’ll go back for those. We didn’t have time to pull/cut off the passenger fender, which made getting the heater box out impossible, so I’ll go back for that as well. The radiator came out, but I didn’t have space for it in the Jeep, so he’s hanging onto that for me as well.

Salvage, part two (partial)

Overall, it was a great day, and I had a fantastic time getting grease up to my elbows and talking cars (he’s got a ’69 Mach 1 sitting behind the Willys waiting for its turn). I’m stacked for the next couple of weeks, but I hope to head back down and pick up the rest of the parts (and possibly a set of spare wheels) very soon.

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Weekend Update, 5-25

I snuck a little time into the garage this weekend to clean with the vacuum and a broom, although I didn’t get to drive anywhere. After cleaning out a pile of beach sand and pine needles, I looked over the floors and interior a bit further. The first thing that struck me is the unconventional installation of the front seats, the mounts of which are welded to the bases. So if I want to install Chewbacca’s old seats (one of which needs reupholstering), I’ll need to find a pair of new bases to start with.

I pulled the bikini top out and unrolled it for the first time, and it looks like it’s in great shape, which is a relief. When I pulled the soft top off last weekend, I did a quick inspection and found that it’s in worn but decent shape for the time being. I may pull it off and store it somehow so that I preserve it for as long as possible, because new tops are prohibitively expensive ($1K+).

The weather is lousy this week, but I’m going to try to break away from work early tomorrow evening to go pick parts from a Scout locally; there’s a pile of good parts to be had which have just been waiting for me to get to them.

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Parts is Parts.

After a long while away from working on my Scout, I was able to break away for a few hours yesterday to visit Mr. Soundman and pick over the carcass of his parts truck. He’s got this one down to the bare bones now, so that makes two rolling frames-with-engines parked in his driveway, and he’s getting nervous about getting it out of there.

I immediately set to work on the dashboard, because I knew it would take the longest amount of time to remove. Little did I understand just how complicated it actually would be. Apart from the retaining screws he’d already removed, there are a million electrical connections and a handful of mechanical controls to disconnect, which take a ton of time to figure out. We wound up separating the wiring from the dashboard altogether just so that we could get it out, which ordinarily would have given me heart attacks—now that it’s out, how do I put everything back together?!?

Backup dashboard
Backup dashboard

But I’ve got an ace up my sleeve: Mr. Scout and his father took the dash out of Chewbacca a lot slower and more deliberately than we did, and it’s currently being stored in my garage, so I can take copious notes and photos of what an unmolested dash with intact wiring should look like.

Upon closer inspection, this dash is in reasonably good shape, although it’s covered in mud, faded from sun exposure, and surface rusting in places. The whole thing needs a wash, then sanding, priming and paint. Retaining the stock green is not going to happen, so I’m going to have to go with black instead—along with the two metal door panels I’ve got. The included hardware looks like it’s recoverable, although the more complex light and wiper assemblies need to be cleaned and tested.

Recovered loom
recovered loom

The loom is in good shape as well, although I need to compare it closely to Chewbacca’s loom to be sure. I didn’t see any backwoods splicing or creative uses of romex, which leaves me hopeful but cautious. I’m currently debating buying a new wiring harness for the whole thing or just using what I’ve got, but common sense is pointing towards the cheaper of the two options.

water pump assembly
water pump assembly

Another big score was the water pump. After removing four bolts, Mr. Soundman handed me the entire assembly from the pump forward, which means I’ve got a non-clutch fan as well. The pump blades were covered in rust and scale, so I went at everything with a scraper last night to clean up the housing, as well as remove the ancient paper gasket. I’ve got a new gasket waiting at the parts store down the street, so at some point this week, I’ll get to work on removing the existing pump.

Finally, the other big score was a new fan shroud to replace the hack-job I’ve got: the PO did a body and suspension lift, which moved the fan blades up in relation to the body (and therefore the radiator). So, he did what countless other Scout owners have done in the past: he chopped the lower half of the shroud completely off, making the airflow to the coolant substantially less focused. I’m going to fabricate up some spacers for the new shroud and mount it properly to the radiator so that the engine doesn’t run excessively hot—and, thankfully, I’m already removing the fan to replace the water pump.

Weekend Tinkering.

This weekend was in the low 70’s, and between spending time with my daughter and doing a ton of overdue yardwork, I took some time to fool around in the garage. The first order of business was to clean out the space and organize everything better; the back half of the garage has been used for a no-man’s land for years, and thus was piled randomly with junk. I’m also storing a bunch of parts for Mr. Scout, which demanded better accommodations, so I swept, organized, and cleaned up the entire bay.

Next, I wanted to pull the panels off my donor doors and see what shape they were in. It looks like they’re reasonably clean, although everything suffers from light surface rust and needs a good wash. The door pulls and window cranks are both clean, but one foam armrest is toast and the other is marginal. I also pulled what looks to be an original rearview off the driver’s door and took steel wool to the grime covering the chrome; it cleaned up better than I hoped it might.

CAUTION

On the sad side, the liftgate is rusted out beyond economical repair; every time I moved it I left piles of rust in my wake, so I’ll just strip the parts off and ditch the frame.

Finally, I got a strange urge to pull the dashpad off for examination. Someone paid a good deal of money to cover a cracked green foam pad with blue vinyl, ruining the foam with staples and glue. Hopefully the pad Mr. Soundman’s offered me is in better shape than this one.

Parts Haul.

This weekend, Mr. Scout took me to the magical, mystical wonderland of cheap Chinese tools: the local Harbor Freight retail store. It’s amazing how much incredible stuff they can jam into one small location, and how cheap everything is. I wouldn’t buy sockets there and trust them to last more than a year, but to have a throwaway set handy the prices can’t be beat. I took a coupon with me and scored a 4½” angle grinder for $20. Mr. Scout settled for a torque wrench and we both left before we could do any more damage.

Meanwhile, Mr. Soundman made a journey to Virginia to pick up a donor Scout and a load of parts in a box truck. He graciously offered extra space to anybody who needed parts, so I took him up on the offer.

He brought me back two doors with hinges, mounting brackets, full glass, metal inserts and hardware:

spare door

Under the doors were a traveltop in decent shape, minus the original liftgate and with some minor rust issues along the back lip area, a liftgate with good hinges, and a step bumper with some minor bending issues.

Finally, there was a plastic tray containing an assortment of hard-to-replace plastic lenses for marker and indicator lights, some door hardware, and miscellaneous other items:

lighting spares

Of course, the weather turned frigid on Saturday, and it started snowing Sunday evening, so any playtime I might have enjoyed this weekend was put on hold. I got everything besides the top indoors and hunkered down for the blizzard. Maybe next week…

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Stick vs. MIG vs. TIG.

One of the things I’d like to (re)learn with this new truck is welding. Twenty years ago, I was given basic instruction by a guy in the sculpture department at college in exchange for a six-pack of beer, and I’ve forgotten almost everything about the lesson other than “wear a helmet”. After practicing on cast-aside strips of angle iron and flat plate, I built a guitar stand out of rebar, but that was about the limit of my hands-on experience.

Stick welding seems to be the cheapest, but from what I’m reading it’s also the hardest to master and is limiting as far as the thickness (or thinness) of the metal being welded. I don’t know if I’l be doing anything thinner than 18 gauge, but the idea that I could use it on rusty or dirty metal is interesting.

I learned on a MIG welder, so that would be the one I’d like to pick back up if possible. It’s cleaner, easier to master, and works with thinner gauges, which makes it attractive for more than just automotive applications. (What else I’d be welding I have no idea, but I’d love to find something).

TIG welding sounds great, but the cost of entry is extremely prohibitive.

The trick, it seems, is to find a MIG welder that will do longer duty cycles on a regular 110-volt circuit that isn’t over $500. I’ve read up on some of the recommended brands, and it seems that Miller and Hobart are the two most highly regarded—I’ve heard several stories about Miller’s excellent customer service.