New Parts

I got a big box from IH Parts America this week with two key items: a new windshield gasket and a turn signal switch assembly. I’ll have to drag one of the spare windshield frames into the basement and practice putting it in with the lesser of the three spare windshields I’ve got. It’s definitely a warm weather project but I’m excited to finally upgrade from my rock-tumbled ghetto glass.

At first glance the turn signal part is exactly the same as the one in my spare steering column, so I got back to rebuilding the spare column.

When last we left my steering wheel teardown, I’d been able to get the steering wheel off, then pull the jam nut (M14/1.5) off the spindle and expose the plate that covers up the guts of the column.

In order to get this plate out, you have to use another tool to depress it and expose a lock ring around the column, which took me several minutes with a pair of screwdrivers to get off.

With that plate out of the way, the next step is to take the turn signal disc out (the blue cylinder at the top). Jimmy it out with a screwdriver (GENTLY) and it should pop out.

And this is what I was faced with (on the spare column). I was hoping this one would be intact because I would be able to swap it into the column on Peer Pressure, but sadly one of the horns on the bottom half of the assembly broke off along with a twisted metal contact that mounted to something somewhere. That muddy, rusty mess at the 5’oclock position is all that remains of the metal contacts that help the switching mechanism sit in place. The mechanism itself was twisted into pieces and had fallen down underneath the main assembly.

I had to order an entirely new assembly and drop it into place—I went with a Light Line vendor, but the part is available on RockAuto for less: GM 1997985, which is the turn signal cam assembly for Scouts from mid 1977 and above (This spare column came from the 1978 I parted out in Flintstone).

The new part popped right onto place; you feed the wires back down through the column the same way they came out. The only thing I had to do was use an X-Acto blade to trim some extra plastic away from the divot where the turn lever bolts into place.

Now, the tricky part. The blue ring goes back in place, and what I found was that I had to align the divot on the top half with the one unsplined section of the shaft. You’ll notice on the retaining ring that there’s one tooth missing, so it only goes on the shaft one way. When it’s lined up properly the spring cup on the blue ring goes on just as it came out in my picture.

Then I use my ghetto depressing tool to push the retaining ring down in order to put the snap ring in place. This is where I’m stopping right now, as I’d like to use the new part in Peer Pressure, which means I have to pull it back out of this spare column and button everything up. And I’m not going to tear the column in my working truck until the temperature gets back up over 60˚, so I’m stalled for the time being.

Meanwhile, Mike at ScoutCo posted a handy little video on Instagram about how to pull the old lock out of a traveltop latch:

 

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Which is great, because I didn’t know about the little retaining clip until I watched this. I’ve got my spare latch on the workbench soaking in PBblaster, and I’m waiting to go down and follow his directions. It would be cool to have a locking latch on my Scout for the first time ever…

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Fresh Grille

On FBM earlier this week an ad went up offering several International D-series trucks and one sad Scout, warning that they would only be there until the weekend and then they’d go to the crusher. I reached out to the guy asking for some details and better pics of the Scout, and he and Bennett and I traded some messages until Friday, when he told us he’d dropped them off at his local pick and pull lot because the County was after him. Bennett and I hatched a rescue mission after my original plans for the weekend fell through, and today we made the trip.

The northern part of Maryland is absolutely beautiful this weekend, and the ride was relatively short to boot. The weather forecast called for rain in the afternoon so I repacked my tools in the CR-V. We were on the road by 7:30 and made it to the field an hour later.

The rigs were all crowded around the bottom of the intake area next to the crusher. After talking with the yard folks we carried some tools inside, waited for them to move things with a huge forkloader, and started picking. There were 4 D series trucks for Bennett to choose from: a flatbed, a pickup, a cab with no bed, and a bed with no cab. The most desirable piece from any of the trucks, a D Series hood in immaculate shape, had been removed and lay under the chopped cab on the floor of the flatbed—ouch. Bennett set to work freeing the only good fender on any of the trucks while I set to work pulling the grille from the Scout.

The Scout looked better in the photos (they always do) but had been crunched in the tailgate, leaving little good sheetmetal to pick from. The doors were trashed, the fenders were shot, and the traveltop, which looked clean in the pics, was too crusty to save (I had been thinking about how I could get it off and get it home if it had been in good shape). Most of the interior bits I’ve already got, and these were all Bordello Red to boot. Maybe the original radio would have been smart to grab, or the dashpad. I’ve got two A/C units now so I don’t need another. And there wasn’t enough time to break the doors down, although the hinge on the driver’s side broke as I tried to open it.

At about 11AM rainclouds rolled in and we spent an hour in a miserable downpour, covering our tools with tarps and trying to stay out of the muddy water running down the hill in rivulets.  All of the bolts on the grille came off with little effort save two that were too rusted to secure with a pair of vice-grips. I borrowed a sawzall from the yard guys and chopped at the bolts until I could pound a smaller socket on them to grab. With those off, the whole piece came off cleanly with two of the three chrome trim rings and both headlight surrounds.

I got a clean passenger’s side fiberglas top insert (both of mine have been split on the bottom to get around the rollbar), two tailgate latch assemblies, a pile of steel marker lights, one good rear taillight bucket, two horns, a pile of emblems, and other miscellania. I forgot to grab the traveltop bolts over the windshield. It would have taken another couple of hours to grab other good things—the fan shroud (the rest of the engine looked like it had been soaking in salt water for a decade), the seat bases, gauges, switchgear, and steering wheel.

Bennett made out with a good driver’s fender, a pile of hubcaps, trim rings, side trim and other emblems, two hubs, IH-branded cab lights and side mirrors, and a pile of other stuff. If we weren’t cold, wet and hungry we could have stuck it out for another couple of hours, but we were all of those things and we are old. Up in the lot he was able to get a replacement taillight for his CR-V, and in the same car we found a Honda-branded rubber mat for the back of mine.

All told, the trip was cheap and fun, and it was great to hang out with Bennett and get dirty and not draw any blood wrenching on old rusty trucks. He’s got a line on some more near here that he’s trying to pin down, and if he can, another trip will be in the works.

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Picking Gristle Off the Bone

I drove out to my friend Dave’s house in Flintstone Sunday morning to see if there was anything else I could pick off the Scout II and Scout 80 he’s got beached up on the hill behind his house. Picking parts is fun but also like walking into a loop in the time-space continuum: after the first two hours, you think you’re ahead of the game. By 4 o’clock, you’re racing the setting sun and scrambling to do a cost-benefit analysis to gauge what’s worth pulling before you have to leave, and you still have to figure out how to stuff it all in the vehicle you brought.

Both times I’ve been there before I scrambled for the whole day to pull as much as I could in the time that I had, and I always left thinking, “dammit, I meant to grab ____ and ____ and ____.” Looking over the photos before I left, I knew there wasn’t a ton of stuff left, but there were some things worth going back for. Scouts on the East Coast are getting rarer and rarer on the ground, so I’m trying to get what I can while it’s still available. Dave is a nice guy and knows his stuff isn’t going to roll across the stage at Mecum, so he’s fair on price and happy to lend a hand or grab a tool.

Originally I was going to drive the Scout, so I put the traveltop back on Friday night and prepped a set of recovery tools. When that was done I installed the liftgate gas struts from IH Parts America and marveled at how much nicer they feel than the old mechanical lift. I also put the pod on the roof of the CR-V to hedge my bets. The forecast was wishy-washy about rain and I didn’t want to drive out in the Scout if I was going to get caught in a downpour.

The morning looked lousy so I loaded up the CR-V and hit the road a little after 8. Dave hasn’t sold anything since the last time I was up there, so I was able to pick up right where I’d left off. I walked around both trucks and hit all of the target areas with PB blaster before I busted out the impact driver and a new set of bits. Over the course of the day I was able to grab:

  • The entire dash assembly with all wiring and mechanical switches
  • The windshield glass (the frame is beyond toast)
  • Both slider windows
  • The rear liftgate with glass—it’s not perfect, but it’s better than the spare I have, and has hinges
  • Both door strikers (I’d tried to get these last time, but the impact driver today was clutch)
  • The A/C box
  • The hood catch/release mechanism
  • The passenger fender—it’s crispy in areas but might be worth repairing in the future. This took too much time to remove.
  • An entire Scout 80 folding windshield with glass (score!)
  • Other bits and bobs I can’t remember

I had the hood off the 80 and ready to load up, but Dave asked to keep it over the engine to keep the rain off. I also asked him about the 80 doors but he was keeping those for parts for his running truck.

On the dammit, I meant to list:

  • I tried my best to pull the dashboard from the 80 but it’s fastened with some of the largest, stickiest Phillips-head screws I’ve ever dealt with. I want the IH speedometer BAD but couldn’t figure out how to get that without destroying it.
  • I also tried to get the steering wheel assembly out but was stymied by several bolts down at the steering box and one up under the fender.
  • The cowl was cut for a plow years ago, but I tried to get that too. There are several bolts inside the fenders that were rusted solid. If I ever go back I’ll ask Dave if I can Sawzall it off the front.
  • On the Scout II I got stuck pulling the emergency brake assembly off—the brakes are likely frozen and I couldn’t get any slack to release the cable.
  • The transmission tunnel cover—the automatic shift lever assembly gave me fits
  • I meant to grab the power steering pump but ran out of time there as well.

I was pretty amazed that I was able to fit it all in the CR-V; if I’d taken that hood and door it would have been a very tight fit. As it was the pod came in super-handy: I put both the liftgate and the 80 windshield up there, freeing up space for the other bulky stuff in back. Driving home, covered in grease, PB blaster and dirt, I was happy to have gone back out and grabbed some of the last best junk before the snow started blowing and it all rusted away even further.

Fuel and Fortune

For as long as I’ve had Peer Pressure, I’ve had a nagging worry whenever I get behind the wheel that I’m going to run out of gas, because the gauge doesn’t work. I keep a small notebook with a careful record of mileage, updated at every gas stop, and using that with a vague rule of thumb—estimating 10 miles per gallon—has been working well for years. If I don’t lose track of how many miles I’ve gone, I’m usually in good shape. Sometimes I forget, though, and that’s what worries me.

On Friday of last week I was driving back through Chestertown to return to Brian’s house from the job site in Rock Hall, a distance of roughly 13 miles one way. I’d made the trip all week without doing the math, and I was preoccupied with all of the stuff I needed to do before heading back home that evening. I crossed over the two-lane bridge in the afternoon sunlight, sad to see my time on the Eastern Shore come to a close, and about 100 yards past the bridge I sputtered to a halt, the engine dead.

Getting her started again is pretty easy. I always have gas in the Rotopax, and a little squirt down the carb primes the engine right back up. As I filled the tank, I looked back at the bridge and thanked the Scout gods again for getting me over the span and onto the median without blocking traffic in the middle, and vowed to pay even closer attention to my fuel situation.

Another unexpected present showed up on my doorstep last week: an original Service Manual encased in a thick black binder. Unlike the one I bought a couple of years ago, this one contains all of the Scout chapters (the first one one is missing Bodies + Cab, Clutch, General Information, Transfer Case, and Wheels + Tires) and is in excellent shape—besides smelling strongly of  basement. Interestingly, this is printed on individual, thin sheets of paper, while the first one is on heavier paper in signatures.  I texted my benefactor and arranged to drop off a couple of six-packs of good beer on Sunday for his trouble. At this point I’ve got three Service Manuals: a reprint from Super Scouts, the incomplete version, and this one. Maybe I’ll sell the reprinted version…?

There’s a guy on Instagram who goes by the handle thescoutking and who posts some good info every week or so. One of the things he mentioned a while back is the exact part name for the plastic door clips that mount the metal card to the door. I found them on Amazon and forgot about them for a while until I got an alert that they were back in stock and the price had dropped, so I threw them in a cart with some other stuff.

In practice, they go in pretty well—you’ll have to use a hammer to tap them into place. They don’t stand off the door as far as the stock nuts do, and I’ve found that the stock cap-head screws don’t grab and hold quite as tightly in these as they do the stock nuts, but they’re a good replacement for 50-year-old plastic.

Finally, I saw that a couple of people at Nats had replaced their cigarette lighter sockets with integrated USB chargers, which also happen to read out the current voltage of the battery. I threw that in the Amazon cart as well to replace the adapter I’ve currently got. It’s about the same price as a new adapter, but the hole required to mount it is bigger: the diameter of the barrel is 1 1/8″ which will require drilling the existing hole out wider. Given that nothing in my Scout is stock anymore, I think this should be a pretty easy thing to add.

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Nationals 2021 Recap

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Part one of this story begins with the Scout in Annapolis, being looked over by my original Scout mechanic from 1997. To make a long story short, I needed new bearings and reached out to several mechanic friends, who were all backed up with work. My friend Mikey, who I know through a completely different set of friends, suggested Erick—another example of worlds colliding in amazing ways. I brought the truck down to him with the bearings and he had both the fronts replaced by about 6:30 Wednesday evening. I ran down there with Jen, picked the truck up, and hustled it back home in a light rainstorm. I’d already prepacked everything so it was fast to throw stuff in the truck, kiss the girls, and hit the road to meet Bennett at a park and ride out on Route 70.

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From there we drove out to West Virginia to meet Brian at his family river house, and we cracked a beer on the porch before hitting the sack in a beautiful new air conditioned camp trailer they bought last year.

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Thursday morning broke hot and only got hotter. The temperature was in the 90’s but the humidity pushed the index into the 100’s, so we checked fluids in the trucks, packed ice and water, had a quick bite to eat and headed west. We hit only one minor slowdown for construction, and stopped every hour or so to hydrate, gas up, and air out the backs of our shirts. Bennett kept the location of the barbecue joint we hit two years ago so we stopped in there for some lunch at about two, and it was worth the wait.

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Back on the road, we navigated the evening rush hour around Columbus and then got cooled off in a downpour west of the city which then seemed to follow us. With the bikini top on the truck and a speed above 40mph, everything in the truck stayed bone dry through the worst of the thunderstorm. I’d prewashed the windshield with Rain-X before we left and that helped the visibility; I only had to use the wipers occasionally.

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We rolled into the hotel by about 8PM and found the parking lot about 3/4 full of antique trucks. There were a bunch of folks to stop and chat with, and we finally broke off to drag some gear inside before it started raining again. We’d all agreed to avoid restaurants and as much indoor exposure as possible, so we ordered a pizza and had it delivered to the room while the rain passed. Then we headed back outside to meet up with friends and drink some beer.

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Friday morning we got an early start, as a lot of the good parts would be fresh on the grass at entry, so we ate a quick breakfast, brushed our teeth, and hit the road for the airfield. After a brief stop at Tim Horton’s drivethrough we entered the grounds and made our way over to the rows, where Bennett and I set up next to each other and Brian got a sweet spot right across the lane from us. After checking in and picking up our swag we set up my EZ-UP (lifesaver) and wandered over to the parts area.

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There were a lot of goodies to look over, and I tried to show some restraint for as long as possible. I got a ’72 emblem for the front of Peer Pressure’s grille (mine is missing) for $5, a day-night rearview mirror to replace my single-position mirror for $15, a $20 transmission mount (mine is toast) and a sweet shirt from GRC Fab for $15. There was a lot of other amazing stuff there that I would love to have bought.

We ran into a bunch of friends on the grounds and caught up with them, but by 1PM we were crispy and hungry. We retired to the tent to grill some hamburgers and chat with our neighbor Dave, who owns a last-day 1980 diesel Scout and who was happily eating some homemade ice cream from one of the vendors.

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Sipping on a delicious chocolate milkshake from said vendor I heard the announcer offer a door prize to the first person who could produce an IH keychain. I hustled up to the podium and showed him my worn leather keyfob—the fob Chewbacca’s keys came on—and claimed a nice plastic ammo box to hold all of my new parts.

By about 4 we were thoroughly baked so we lowered the tent and headed back to the hotel. The tailgate party was just kicking off so we cracked some beers and I ran upstairs for a quick shower. Then we grilled some dinner on Peer Pressure and talked with friends.

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We met a nice kid who parked an immaculate ’78 Rallye next to Brian’s truck and struck up a conversation; he’d spent the last two years working on it with his Dad and was obviously pretty proud of the results. Every nut and bolt was new. The paint gleamed. The engine was spotless. We complimented him on his work and told him to keep it out of the rain. Turns out he was from western Maryland and he’d trailered it in with his Dad that day.

Another man asked me a question about my grille, and I got to talking with he and his teenage daughter. She’d just bought a Scout and wanted to fix it up, and they’d driven four hours from Illinois to learn more about Scouts and how to do things. I talked with them for about a half an hour and answered as much as I could, then recommended a few more people to talk with. He said he was struck by how friendly everyone was at the show, and I assured him this was pretty normal.

Brian and I called it at about 11:30 and after downing some more water we crashed out.

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Saturday we got up early to make sure we got our spot back, and after some lousy hotel food and a Clif bar we hit the road for the fairgrounds. Our spot was where we left it, as was the EZ-UP, and we set up camp for the day under cloudy skies and 65˚ temperatures. There were more vendors set up selling things so we hustled over to see what was newly available. I found a set of beautiful 2″ Stewart-Warner oil and amp gauges and got them for $15. Further down the line we stopped in to see Dan at the Binder Boneyard and I bought a locking glove box latch for $20, which should work better than the wiggly hunk of metal I’m currently running. Elsewhere I hemmed and hawed over an incomplete chrome trim set without the clips and walked away, feeling good about my self control.

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I then spied a set of fiberglas inner panels and noticed the third section for above the liftgate door—this one had the cutout for a switch like mine. We figured Howie at Binder Boys would have one in stock. His booth is amazing; one half of his setup is two full tables of divided parts containers organized by fastener type, size, shape, and function—thousands of items. The other half is a trailer crammed with neatly organized large parts in racks and on shelves. He hustled into the trailer and within a minute handed me two to choose from, charging me $3 for the best one.

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We headed back to the trucks to get some lunch, and then figured we should go over and check out IHPA’s booth up by the hangar. There we drooled over a lot of really nice stuff, including the brake kits we’d seen at Lee’s place. Brian struck up a deal and got a great price on one minus shipping. I got a decent deal on a set of liftgate struts for my truck and decided I’d hit my spending limit.

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We visited with friends, got some more ice cream, and wandered through the rest of the show looking at the new arrivals. When they announced the raffle would start at 6 back at the hotel, we broke down camp and headed back there at about 4:30 to get our spots in the parking lot. I was fortunate enough to have a guy park a genuine SSII next to me, which we took time to drool over as the sun finally came out.

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The raffle went off pretty quickly (I did not win anything, as usual) and the auction was lots of fun. There wasn’t a lot that I was interested in this year, so I kept my wallet in my pocket.

After the raffle, things broke up into smaller groups. I was feeling pretty worn down, so I called home and talked to Jen for a bit away from the crowds. We mingled a little and chatted with some folks, but were feeling pretty beat and headed upstairs at around 11.

Bennett and I had a long drive ahead of us (Brian was stopping off in West Virginia) so we bailed out of the hotel, ate some breakfast in the parking lot, and checked over fluids and fasteners. After topping off the important stuff we got on the road under cloudy skies. At the first service station a fellow with a crusty SSII on a trailer pulled up next to me, and I wished him luck with his restoration. Talking to him on Friday I learned he’d found one of only 50 Midas SSII’s in existence under a tarp out in the boonies, and he was going to rebuild the whole thing.

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We drove into the morning gloom and soon it started drizzling. It was enough to cover the windshield but not enough to be dangerous, which was lucky for me because my wipers stopped working somewhere in Western Maryland. Again, with the bikini top up everything in back stayed bone dry. I think the worst part was that for the first hour I was cold; I was able to get to and put on my windbreaker but my legs were freezing until we stopped for a break and I could get under the hood to manually open my heater valve.

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Beyond that, the ride home went off without a hitch. The roads were open, the rain let up right before Frederick, and for the final leg I drove with the top down and the sun on my back. I got into the house at 8PM and enjoyed some dinner with the girls in front of the TV.

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Once again, our trusty old binders didn’t fail us. Once again, we had a great time getting out there, seeing friends, talking about trucks (and other stuff) and enjoying the summer in Ohio after it cooled off. We ate too much grilled meat off the tailgate, drank just enough beer, a lot more water, and avoided just enough rain to make it pleasant. Once again I had a great crew to enjoy the trip with, and I’m looking forward to next time.

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Rural Parts Pickup

I saw an ad pop up on Facebook Marketplace for some parts a few weeks ago and filed it away for future reference; as our trip to Mom’s got closer I reached out to the seller. He was in Pine City, a little south and west of Cayuga Lake, so I scheduled a visit on our way home.

The trip from Mom’s house was very pretty and one I’d never made before. We drove down the west side of the lake, parallel to the shore for 2/3 of its length. It was wild to see Aurora from across the water even if I couldn’t make anything out at that distance. We also saw several old Internationals along the way, something I rarely experience, especially up that far north.

The seller lived out in the middle of nowhere, and as I pulled up he already had the fender on the lawn and was coming around the house with a Dana 20 on the lift of a small tractor. We shot the breeze for a while, and I eventually talked him down a little on the condition of the fender; it’s got some bondo on the front edge (and a new dent, yay) and pinholes around the lip of the wheel arch. I can definitely work with it, though, and after a chemical stripping and some sanding I think I can weld the pinholes and clean it up.

The Dana 20 was less of a priority but was something I was interested in just to have a spare sitting in the garage; at some point I’ll take it to be rebuilt and sealed up but for now it’s quietly leaking gear oil on the floor of the garage. He also had a tailgate with the cleanest interior sheetmetal I’ve ever seen. Usually it looks like someone was hauling boulders around in the back of the truck, but there was hardly a scratch on the inside of this one. The outside had some rust-through though, and I’ve already got a spare in the garage, so I passed.

So now I’ve got two solid replacement front fenders, which makes me feel pretty good. Clean fenders are pretty rare on the ground so I’m happy to stock up on spares if the price is right—and they’re getting more expensive.

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Inventory

Like the rest of America, I’ve been chained to my desk indoors all winter, waiting for warmer weather and the chance to get outside and pursue my hobbies in some semblance of normalcy. Being chair-bound for weeks has been bad for my health, both mental and physical. Jen says I’ve been cranky for a while. It’s taking longer and longer to leave work behind, even though it’s only steps from the living room. My neck has been bothering me for months, and my right shoulder and arm are aching each night as I store up stress—further irritated by clacking a mouse around a desk during endless Zoom calls.

Knowing the weather was going to be sunny and warm this week, I took a mental health Wednesday, loaded up the CR-V with recovery tools, and hit the road for Western Maryland. The Scout I pulled the doors from was still sitting up in the woods, and Dave, the owner, had reached out to see if I wanted anything else before it got hauled off to the crusher. I’d looked it over when I was out there the first time but had run out of warm daylight to really focus on stripping it and I knew there were a bunch of other things I wanted to grab.

I got out to Flintstone at 11 AM and met Dave in his driveway. I’d intended on bringing him coffee for the morning but missed my chance to pull off into a town big enough to feature a coffee shop—Flintstone has one general store and no traffic lights—so I was empty handed when I masked up and walked out to greet him. He was busy getting his garage straightened up and told me I had free rein on the Scout and to holler if I needed anything.

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I backed the CR-V up the hill and organized my tools for the jobs at hand. Then I busied myself with hosing all of the problematic parts with PBlaster and waiting for that to do its magic. While that was working I started with the low-hanging fruit: light buckets, emblems, any moulding I could get off (not much), simple dash parts, and other small items. The whole hood was already off the truck so that got set aside and I had full access to the engine bay, where two of my main targets lay: the steering column and the power steering box. This Scout was a 4-cylinder so there was plenty of room to work: it’s essentially a V-8 with the driver’s side cylinder bank chopped off, so there’s a huge empty space over the steering column. After some basic wrangling I got one of the two bolts on the rag joint off, but the other refused to budge; taking a break, I went inside the cab and disassembled the dash so I could get the plastic surround off the column and remove the mounting bolts underneath.

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Waiting for more penetrant to work, I went to the tailgate and picked that clean: I got the entire latch mechanism, both latch arms, the button, and the license plate mount (a hinged model, something desirable).

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Moving back to the engine bay, I put a pair of vice-grips on the stubborn rag joint bolt and was able to separate it from the PS box, and with that I got the entire steering column out. The PS box was next; after some work on the cotter pin and castle nut I was able to separate the drag link and then get the entire unit off the frame.

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While I was working one of Dave’s friends wandered up the hill and struck up a conversation: a nice man named Paul told me through a thick accent that he was a farrier and had worked on horses from Syracuse down to Virginia and everywhere in between. Fascinated, I listened to him tell stories of helping fix horses as I pulled the dashboard apart.

By 4:30 I was winding down. The heater box was rusted through along the bottom and I had no way of getting the rest of it off without taking a sawzall to the outer fender (which I didn’t have) so I left that. Packing up my gear, I drove back down the hill and made a deal with Dave for the parts I’d gotten. Then I asked if he was scrapping the old Scout 80 carcass I’d parked next to up the hill, and if I could pull the E-brake assembly off for Brian, whose pretty Scout 800 did not come with one. Some short work with the impact driver and some wrenches and it was in my hands. Walking back down the hill I spied a beat-up early 80 tailgate—the one with the embossed IH logo, not the Scout script—and made a deal for that too.

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With everything packed away in the CR-V, I hit the road and made it home at dusk for dinner with the girls. As I sped back down I-70, stinking of PBblaster, power steering fluid, and fresh dirt, I realized I had no pain in my shoulder, arm, or neck, and that I was recharged by being outside in the sunshine, working on my own time, doing something I love.So here’s a list of the haul from Flintstone, so that I’ve got a record of what I dragged home.

In no particular order:

  • The steering wheel—I got the entire thing all the way to the steering box, and I even found the horn button on the floor
  • The plastic steering wheel column cover, in black
  • The steering box—Got it, along with one chewed up castle nut.
  • The lower tailgate latch assembly—I took some time and got the latch, the button, both rods and latch arms
  • One of the latch arms from the liftgate
  • 4 bolts where the windshield connects to the roof
  • The washer bottle—this came off cleanly, along with the little hoses to the squirters (Mine got squashed last summer)
  • Hubcaps—I found one front and one rear.
  • The coolant overflow tank—although all of the mounting tabs crumbled when I pulled it off
  • Light buckets—I got three good side markers and one taillight lens, along with one front turn signal. The rest were trashed.
  • Both of the 1978 headlight surrounds—the grille was in pieces on the ground underfoot
  • The complete dome light assembly
  • The automatic transmission shift cover
  • Another glovebox door
  • All of the dash gauges, and the dash surround (although that is chewed all to hell; I have three spares in the basement)
  • The ashtray—apart from two stubbed-out butts, this is in perfect shape
  • The license plate assembly—it’s a hinged model
  • two sets of sun visors, both somewhat swollen, and all associated hardware
  • A rusted but recognizable tailgate from a 1961 Scout 80, with the IH logo embossed. What I’ll do with this I don’t know, but I got it for nothing.
  • An emergency brake setup from the same ’61, which Brian can use in his 800.

The stuff I wasn’t able to get, based on my original list:

  • Both front hubs—Dave wanted to keep these with the axles, so I left them.
  • The heater motor unit—this was trashed underneath and I didn’t have the time to dig deeper.
  • Inner fenders—completely trashed.
  • Door strikers from both sides—of four bolts I was only able to get one to budge, after repeated abuse with the impact driver.
  • The transmission tunnel cover—this Scout came with factory air, which meant the A/C ducting prevented me from getting the top two bolts off the cover.
  • Rear armrests—both of these were moldy black. No thanks!
  • Side moulding—someone had come along and stuck a sheet metal screw in the middle of each of these, presumably to hold them on, which had then rusted to the body. I was able to get one off cleanly, but the rest are still on the truck.
  • The interior fiberglas panels—both of these were drilled for janky-looking shoulder belts, and there was a wood block drilled into both of them in the back. I passed. I’ve got a spare set in the garage attic.
  • The cowl cover—the bolts holding this on were rusted solid. I have a spare from the Wheaton scout.
  •  Evap gear from the rear access port—not enough time to get into this
  • The slider windows—here I also ran out of time.
  • The windshield—this was actually in decent shape, but there wasn’t enough time. I’d go back out there for the glass before he scraps it, if someone else wanted to join me.

As for me, my soft desk hands are covered in annoying little cuts. I’ve got two particularly annoying gashes right above the nail on my left middle finger and the top of my right thumb (the kind that catch on the pocket of your jeans or get wet and open back up doing the dishes). I have an abrasion along my right wrist up to my elbow. I’ve got a 2″ gash on the top of my left knee from the old Scout 80; if I get lockjaw in the next couple of days I’ll know where that came from.

So now I’ve got to dig out the bins and organize everything into their right place (there’s one bin for exterior parts, one for interior parts, one for electrics, etc.) The steering wheel will be disassembled so that I can see if the turn signal canceling cam is intact; if so that’ll go into Peer Pressure with a new lockset. Knowing how all of that comes apart on a spare will keep me from completely trashing my working setup.

The power steering pump will get hosed with Simple Green and then powerwashed to the bare metal; this will be set aside for a core trade-in when I order whatever new pump I buy. I’ve also got several starters and one brake booster that might fetch $20/each for a core charge.

The 1980 light surrounds, transmission cover, and hubcaps will probably go up for sale, along with the other shifter cover and OEM center console I’ve got sitting on the shelf.

It’s funny—for a while, I’ve looked back on parting out the Wheaton Scout and wondering why I didn’t pull more off that rig; having just spent the good part of a day wrestling with this truck (both of them equally rusty) I think I may have gotten less from this one than I did from that one. And I was better prepared this time. Maybe it’s because I spent a lot of time on the steering gear.

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Re-Recovery

Like the rest of America, I’ve been chained to my desk indoors all winter, waiting for warmer weather and the chance to get outside and pursue my hobbies in some semblance of normalcy. Being chair-bound for weeks has been bad for my health, both mental and physical. Jen says I’ve been cranky for a while. It’s taking longer and longer to leave work behind, even though it’s only steps from the living room. My neck has been bothering me for months, and my right shoulder and arm are aching each night as I store up stress—further irritated by clacking a mouse around a desk during endless Zoom calls.

Knowing the weather was going to be sunny and warm this week, I took a mental health Wednesday, loaded up the CR-V with recovery tools, and hit the road for Western Maryland. The Scout I pulled the doors from was still sitting up in the woods, and Dave, the owner, had reached out to see if I wanted anything else before it got hauled off to the crusher. I’d looked it over when I was out there the first time but had run out of warm daylight to really focus on stripping it and I knew there were a bunch of other things I wanted to grab.

I got out to Flintstone at 11 AM and met Dave in his driveway. I’d intended on bringing him coffee for the morning but missed my chance to pull off into a town big enough to feature a coffee shop—Flintstone has one general store and no traffic lights—so I was empty handed when I masked up and walked out to greet him. He was busy getting his garage straightened up and told me I had free rein on the Scout and to holler if I needed anything.

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I backed the CR-V up the hill and organized my tools for the jobs at hand. Then I busied myself with hosing all of the problematic parts with PBlaster and waiting for that to do its magic. While that was working I started with the low-hanging fruit: light buckets, emblems, any moulding I could get off (not much), simple dash parts, and other small items. The whole hood was already off the truck so that got set aside and I had full access to the engine bay, where two of my main targets lay: the steering column and the power steering box. This Scout was a 4-cylinder so there was plenty of room to work: it’s essentially a V-8 with the driver’s side cylinder bank chopped off, so there’s a huge empty space over the steering column. After some basic wrangling I got one of the two bolts on the rag joint off, but the other refused to budge; taking a break, I went inside the cab and disassembled the dash so I could get the plastic surround off the column and remove the mounting bolts underneath.

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Waiting for more penetrant to work, I went to the tailgate and picked that clean: I got the entire latch mechanism, both latch arms, the button, and the license plate mount (a hinged model, something desirable).

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Moving back to the engine bay, I put a pair of vice-grips on the stubborn rag joint bolt and was able to separate it from the PS box, and with that I got the entire steering column out. The PS box was next; after some work on the cotter pin and castle nut I was able to separate the drag link and then get the entire unit off the frame.

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While I was working one of Dave’s friends wandered up the hill and struck up a conversation: a nice man named Paul told me through a thick accent that he was a farrier and had worked on horses from Syracuse down to Virginia and everywhere in between. Fascinated, I listened to him tell stories of helping fix horses as I pulled the dashboard apart.

By 4:30 I was winding down. The heater box was rusted through along the bottom and I had no way of getting the rest of it off without taking a sawzall to the outer fender (which I didn’t have) so I left that. Packing up my gear, I drove back down the hill and made a deal with Dave for the parts I’d gotten. Then I asked if he was scrapping the old Scout 80 carcass I’d parked next to up the hill, and if I could pull the E-brake assembly off for Brian, whose pretty Scout 800 did not come with one. Some short work with the impact driver and some wrenches and it was in my hands. Walking back down the hill I spied a beat-up early 80 tailgate—the one with the embossed IH logo, not the Scout script—and made a deal for that too.

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With everything packed away in the CR-V, I hit the road and made it home at dusk for dinner with the girls. As I sped back down I-70, stinking of PBblaster, power steering fluid, and fresh dirt, I realized I had no pain in my shoulder, arm, or neck, and that I was recharged by being outside in the sunshine, working on my own time, doing something I love.

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Recovery, Part 2

The guy out in Flintstone with the ex-dealership Scout I pulled parts from still has his truck. During my first visit I was being chased by snow, cold weather, and the sun setting, so I wasn’t able to stay as long as I wanted to pull parts, and I spent too much time heating bolts to pull a hub I didn’t directly need. I’m planning a trip back out there to grab more stuff, because I could be spending winter quarantine time refurbishing parts inside when I can’t be working outside.

I did a shitty job of remembering what to pull while I was there last time, so I’m making a list this time, in order of desirability:

  • Both front hubs—I’d like to clean and refurb both of these
  • The heater motor unit—we looked at pulling this in December, but there just wasn’t enough time to pull the fender off. It’s pretty rusty but maybe worth salvaging…
  • Inner fenders, if they are clean (moon shot)
  • The steering wheel—there’s a ton of good stuff in there, including the turn signal canceler, and I’d like to practice pulling the wheel off a spare
  • The steering box—it would be good to have a core for rebuilding
  • The lower tailgate lock assembly—the spring in my mechanism tends to jump off the cam, which means every three months or so I’ve got to break down the tailgate and reset it
  • Door strikers from both sides
  • Rear armrests—these are rare in good shape
  • 4 bolts where the windshield connects to the roof (always good to have stock spares)
  • Any side molding I can get off cleanly—I’ve now got 2 sets of door molding but I’d like to have the pieces that go in front of and behind the door. Peer Pressure is drilled for fancy exterior molding
  • The washer bottle
  • The fan shroud—I don’t remember seeing this, but they are rare on the ground
  • The interior fiberglas panels—especially the middle section over the rear liftgate, if it has the switch
  • The hubcaps, if I can find all four
  • The cowl cover
  • Any spare light buckets that are in good shape
  • Both of the 1978 headlight surrounds
  • Any good badging
  • The dome light
  • Transmission cover and plastic shift plate
  • Any of the evap gear from the rear access port
  • The ashtray—you laugh but I’ve only got one spare
  • The slider windows, if they’re still there
  • The license plate assembly—it’s a hinged model

So I’ll pack another rescue box, run out to Harbor Freight for an impact driver, buy another can of PBBlaster, and plan an early departure so that I can get as much sunlight as possible.

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