Slow Weekend

I did a little work on the fender this weekend to get it shaped up for body filler. I had to stop welding midway through  the third patch last weekend, so I plugged everything back in and finished that off today. It’s going to take a fair bit of filler to smooth everything out because I can’t get to the backside to hammer out any of the waves, but I’m not too worried about that. The whole thing is going to take some time and attention to finish off right, but I’m happy with the way things are going so far.

Updating the Travelall to-do list last week I realized I don’t have some of the information I need on the health of the engine, so I spent $20 on a compression tester for when the weather warms up. The last time I started her, she ran very rough, so I think there’s more work to do tuning her up. I’m going to pull the plugs, see how they look, and properly gap them all. Then I’ll do a compression test and put them back in.

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Commerce

I’ve had an idea for a T-shirt design bubbling in my head for a while now, and while I was working on video editing (and waiting for files to render) last week, I put it together in Illustrator:  a profile view of a Travelall with the script I’ve already built underneath. This time I built two designs—one for light-colored shirts and one for dark, which is more work but avoids a pet peeve of mine, when printers just reverse out a design in white and the negative spaces aren’t correctly negative. The other big leap I took was to post it up in a couple of Travelall-specific groups on Facebook, the first time I’ve posted there (other than Marketplace) in years. Within 24 hours I sold seven shirts and got two requests for custom truck colors and one for a coffee mug, which was easy to do because of the way I set the file up.

Here’s to hoping the orders keep coming in; I think I might do a Scout II next—until the VW group sends me a cease-and-desist.

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Manual

I stumbled upon an original 1963 Operator’s Manual for the Travelall on eBay before Christmas but passed on it because I thought the price was too high; eBay contacted me after New Year’s and told me the seller had dropped the price dramatically so I jumped on it. It stinks of cigarettes and old man but it’s in fantastic shape otherwise, and as a time capsule it’s a lot of fun.

In the meantime I went out to warm up the Scout and see if I could get the Travelall running as well. After some initial tests I filled the carb bowl and shot it with starting fluid, and it coughed to life briefly. I noticed that nothing was reaching the fuel filter above the fuel pump, so I threw some gas in the tank and tried it again. This time it ran choppily for about a minute before it starved out again, so I dumped the rest of my gas in the tank and tried one more time with the battery power I had left. Clearly the gas in the tank has evaporated out—I’ve only got the cap to a spray can covering the inlet tube—so I’ll go get some more gas and fill it up before I try it again.

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2023 In Review

It’s January and currently about 44˚, so there isn’t much getting done outside on the trucks in an unheated garage. In the interest of keeping my motivation level up, I suppose I should recap the events of 2023, as they were pretty eventful for the Dugan IH Barn (or whatever I’m calling this assemblage of vehicles).


March 2023


December 2023

So from the top, in rough order:

Wow, writing it all out like that really helps put things into perspective.

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Welding and Sanding

Here’s a quick breakdown of the repairs to my spare fender. I started with an order to SendCutSend for a set of new laser-cut steel donuts for the outside and inside edges, as well as three 1/2″ strips to bend for a flange to connect both. I welded the outer flange in first because it had a slight curve, then built an inside section and tacked that in place. When I saw that it would collect rain the way I’d built it, I used a second donut and strip to mount flush to the outside edge and tacked it all in place. Next was welding a small patch in at the bottom, where water and mud pool and rust the metal out from the inside.

While that was cooling I sanded the top layer of blue paint off the fender to reveal some past damage and Bondo, which was not unexpected. I skimmed some Bondo over the two welds and sanded everything down, but the fuel mount area is going to need a lot more attention. I’m looking around for alternatives to off-the-shelf Bondo and have found that Evercoat products seem to get good reviews, so I think I’ll buy a gallon of that in the springtime to continue bodywork projects.

Shades of Gray

I set up and sent off a care package to Jeff J. this morning, containing a couple of paint chips, two snips of vinyl from the original seat covers I bought from Ray this summer, and a down payment for two new seat covers. We talked a bit on the phone on Saturday and set up a plan; he’s got a bunch of other orders in line but he’s waiting on special-order vinyl so he thinks he can fit me in around those other jobs. The stuff I want is pretty basic and should be easy to lay hands on—it’s just lightly pebbled black and light gray. I went to Lowe’s and looked through their paint samples to find something close to the gray of the door panels and found a swatch one shade lighter and one three shades darker.

I’d like to go with the lighter to set off the black as much as possible, and for these I’m actually going to reverse the pattern so that the light color is on top and the seats are black.

The other thing that showed up was a set of new metal from SendCutSend, which will be used to add the filler hose opening on my spare passenger fender. In order to make the minimum order amount I doubled up on everything, so I have some pieces to practice on—especially the 1/2″ strip that needs to be bent into a perfect circle. I’m going to need to find a 4″ diameter pipe to use for forming somewhere. There’s actually a scrap metal dealer up in Pennsylvania who has box tube and other metals I need for the bumper mounts; I think I’ll add that to the list of purchases when I head up there.

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Amboolamps

Baltimore has its own peculiar accent, and I have spent the last thirty years perfecting my impression of its odd mixture of southern, West Virginian, DelMarVan and redneck patois which makes oil sound like oll and sink sound like zink and leads to interesting sentences like Dose crabs smell turrble, lake dere spereled. Amboolamps is a favorite of the Lockardugan household and we use it whenever we can, along with po-leese and farfarter.

In any case, this Travelall ambulance showed up on Marketplace last week to be parted out, and I contacted the seller to see if any of the sheet metal was worth saving; he told me it was all junk. If it had been closer it would have been worth a road trip up just to look over (and possibly to save the rear set of doors for spares) but Massachusetts is too far away to entertain that idea and I think he wants to sell the whole thing together.

The interesting thing here is that additional section they installed between the two doors to lengthen the truck—from the looks of things that metal was some of the first to start breaking down. This would have been an amazing truck to save about ten or fifteen years ago. Dat’sa shayme, hon. 

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All Quiet on the International Front

It’s been very cold in Maryland the last couple of weeks, and with the short amount of daylight we’re getting there isn’t a whole lot of time to get anything done on the trucks while it’s warm. The Travelall has been under a snug car cover for the last couple of weeks and the Scout is snoring in the shed, both hooked up to battery tenders. I don’t see much happening on the trucks themselves until after New Years, because we’ve got to source a second daily driver with the loss of the Honda at Thanksgiving.

I have been in touch with Jeff J. about seat covers, however, and we’re formulating a plan for him to sew me new ones based on the pictures I sent up. I’ve got a source for foam identified, and when we get past Christmas I can place an order for supplies to work on them inside. I also checked in with Brendan B. about the power steering gear he offered me, and we’ve got that set aside for after the holidays when I can get up there to pick it up.

The other thing I think I’ll work on is the spare drinker’s side fender, which I got with a large hole cut out where the fuel filler used to be. Other than that, it’s in great shape, so I’m going to pull the trigger on some new metal from Sendcutsend, clean up the area, and spend some time welding a new fuel filler assembly in place.