Regasketed

On Wednesday I had the guy who installed the new (used) passenger side glass come back out to replace the gasket on the driver’s side rear glass. I didn’t have him do it last year because I didn’t have a replacement for the glass, but now that I’ve got spares for each side it was definitely time to get this done. He remembered everything except for the fact that it gets roped in from the inside, but even so the job went quickly and we had it installed in under an hour.

What also helped was the fact that the metal edge was in almost perfect shape all the way around the truck—with the exception of one dime-sized spot of surface rust the entire thing was clean metal. Just to be careful I washed it all down and sprayed the bottom edge with IH red Rust Stop and let it cure overnight.

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Shiny White

What you’re seeing there is a coat of Bright White 2-stage auto enamel on the roof of the Travelall about an hour after shooting it last night. Overall it went on very smoothly—I dialed in the gun pretty quickly and had it laying down a clean pattern, but I didn’t use the drywall stilts to move around. They proved to be cheap junk, so they are going back for a refund. I think the paint went on pretty evenly but most likely I’m going to wet-sand the whole thing and shoot the second half of the can on the center section just to be as thorough as possible.

Today (Wednesday) I have the guy from the glass installer coming back to re-install the driver’s side window with a new gasket, so after I’d shot the roof I had Jen help me take out the glass, which went quickly now that we’ve done it four times. The steel around the window edge is in absolutely fantastic shape—I only had to sand rust out of two dime-sized spots. Seriously, it looks like it just rolled out of the factory. I used a nylon sander to remove all the adhesive on the inside edges, washed all of the dirt off the outside edge, and sprayed a coat of IH rattle-can red around the bottom lip. Keep your fingers crossed for a successful installation today. It’s supposed to be 95˚ so hopefully the heat will be on our side.

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Primer and Paint

I took the week before Finn went back to school off and visited my family in New York. Returning home to get her ready for school, I spent a good part of Friday finishing the wiring work in the truck.

Saturday’s progress wound up being two steps forward and one step back. Actually, on Friday, I had most of the day to fool around with the dashboard and finishing up the electrical work, so I put the big rubber grommet on the bulkhead connector and tried to get it through the bulkhead. I want having to take the entire hood off so that I could sit on the air cleaner and work a screwdriver around the edges of the grommet along with a whole lot of dish soap in order to get it through the metal. Then hooked all of the connections back up and noticed that there were some really crappy spices on a couple of the wires so I broke out the electrical gear and cleaned those up with proper splices and heatshrink tube. Unfortunately, when I tested the electrical, I found that my turn signals are not functioning anymore.

I fooled around with the wiring for another half an hour to try to get the signals to light back up, but decided to pivot to the roof in order to get it ready for paint. Last year I spent a lot of time sanding out all of the rust spots and dents, filling them with body filler, and sanding everything smooth. It had a coat of rattle-can primer over top of everything but as we all know primer collects water and I wasn’t able to get it painted before things got cold. So the whole thing sat under a car cover all winter and spring. Looking at it this summer, I noticed that some of the filler was bubbling and there were some rust areas coming through, so I got out the grinder and cleaned out all of those areas and refilled them.

While those areas were drying, I cleaned up the sections of sheet metal under the drip reel, and around the back doors. I had to make the ghetto tent even more ghetto by lifting it off the ground with cinderblocks, in order to be able to work on the edges of the roof. A couple of inexpensive Harbor Freight LED lights hung from the center post made things easier to see. I also figured it would be very difficult to drag something around to stand on the entire time I was painting, but I was annoyed to find you can’t rent drywall stilts anywhere around me. So I ordered a set of cheap stilts from Amazon. That way I can raise myself up 24 to 36 inches and simply walk around the truck while I’m spraying it. Unfortunately they didn’t come the day they were promised, and showed up on the porch three hours after I had sprayed the top with fancy enamel-based primer.

The painting process went both better and worse than I was expecting. With the white paint I bought for the roof I got a midrange HPLV gun for solvent-based paint. I’ve had a bunch of experience with an HPLV gun shooting latex paint on the house, so I knew most of the ins and outs of how to get the gun working the way I wanted. Mixing the paint was a new challenge though, and dealing with oil-based materials made cleanup a bit trickier, but the paint went on pretty smoothly and now I have an idea of how much to mix for the entire roof of the truck.

It’s supposed to be sunny for the next two days and then damp and rainy for a stretch after that, so I’m going to try to sand it down this evening and prep it for shooting white paint on Wednesday evening if I can really hustle. Having the roof painted will free up a lot of other things, and I won’t have to worry about keeping things covered so much anymore.

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Going-To-Town Rig

Well look at this luxurious new truck. Here’s a shot of the floor mats I ordered in the Scout from CocoMats; they are beautiful heavy-duty pieces that were cut perfectly. I couldn’t be happier with the fit and finish.  They make the inside of the truck look 47% less redneck, which is to say they are magical. Hazel approves as well. I cannot recommend this company highly enough; the whole buying experience was what you hope every purchase might be like in this day and age of Amazon.

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Mileage Update

Updating previous posts about recorded mileage I’m getting in the Scout, I did some beginner math in Excel and then had to call in my sister, the logistics expert, to help me with a formula. The speedometer is original to the truck and to 28″ tires, which means a 4″ lift and 32″ tires throw off the odometer by a factor of 1.13 (88 miles indicated to 100 true). I figured out the calculation in Excel to take the base mileage number from 2014 and increase it exponentially to match that ratio, but I couldn’t find a way to modify that calculation to change the reference by one in each successive row. Renie unlocked the Excel formula which then  made it easy to duplicate just by pulling the control corner down vs. copy/pasting the formula and updating the numbers by hand. Which sucked.

So there it is. The odometer says 48552, but the actual miles are 50342, or at least, starting from 2014. All of this work is purely academic; I have no idea when the lift was installed or what the true mileage on the engine is—I doubt this odometer was original to the drivetrain, being that it’s installed in a body tub from 1975—but these engines were made to last 300,000 miles in constant use by dump trucks and schoolbuses. This engine is running like a Swiss watch, so I’ll just keep the oil clean and make sure the important maintenance is covered.

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Harvester Homecoming 2024

Thursday morning I got up early, put the dog out, and got a quick shower. Brian was due to arrive at 7:30 so I made coffee and threw my gear in the truck. After swapping his truck for mine in the driveway I kissed the girls and we hit the road by 8:30.

The drive out was uneventful. Brian and I swapped out turns behind the wheel every 100 miles or so, whenever we were stopping for gas. It added time to the trip but it was also key to staying loose after being in the truck for so long. I still can’t get over 15 or so gallons in the tank without it backing up and overflowing (I filled it up two days before we left and it stank of gas the entire time it sat in the driveway), and haven’t been able to fix that issue, so we just put 10 gallons in every 100 indicated miles—which is actually 113 due to the speedo not being calibrated. Siri directed us north to Pittsburgh and then over to Cleveland, and from there we curved down into Indiana and then to Fort Wayne.

The total trip was probably about 9 hours in total including stops. Aside from the road noise, the Scout is a very comfortable long-distance traveler, all things considered. With modern seats and power steering she’ll do 70mph all day, and the seating position is upright enough that you don’t feel like you want to fall asleep after an hour’s drive.

We got in around 6PM and after checking in the hotel, we found a brewpub nearby for some dinner, then stopped at a DIY carwash to scrub dirt off the truck—the first time I’ve ever washed it before a show—and picked up some beer and supplies for the weekend.

The show details weren’t explained very clearly on the website, so we had to ask some other IH folks at the hotel what time to arrive. On Friday morning we got a free lobby breakfast and made it to the grounds at about 9:30, and by then a lot of vehicles  had already arrived. We were put at the end of a mixed line of trucks facing a wall of IH road tractors from the ’80’s and settled in to our camp. The nice gentleman who parked us told us we weren’t supposed to put up a tent but we waited until he was gone and did it anyway; the sky was dark and cloudy and the forecast showed a lot of rain for later in the day.

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This show has a different vibe from Nationals. The volunteers were out in force and were very helpful; many of them were retired IH workers who were happy to see all the trucks. There was no real organization for vehicles so we were next to a couple of Scouts, a big A-series pickup, and backed up against a D-series pickup. Across from us sat a Scout 800 and a tractor. The variety made for an interesting walk around the show; there was something new on every row. A giant tractor, then a Scout, then a fire truck, then a couple more Scouts, then set of Cub Cadets on the back of a flatbed. We got out and walked the side we were on, then did a loop around the back to see the vendor booths.

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There weren’t as many used parts vendors as Nats. Coonrod’s had a big trailer full of goodies, and there was another guy with a Scout, a C-series pickup, and a trailer full of parts for sale. Most of the Light Line vendors were there, but some of them had clearly scaled back their displays. In all, it felt smaller than Nats.

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I was hoping we’d be able to drive through the Engineering Center like they did for the first couple of Homecoming events, but it turns out the building has just been sold and will likely be torn down for something else. The museum where they were displaying the older trucks had to be moved from that building to storage, their fate unknown.

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In the afternoon it started to sprinkle, so we re-adjusted our tent and moved it over the truck. Soon, it was raining more heavily, and we realized we were stuck in the middle of a circling derecho directly over Fort Wayne. We held the sides of the tent down while the wind gusted and it downpoured, waiting for a lull, and when that came we quickly broke the awning down, shoved it in the truck, and hightailed out of the show. Luckily the wipers were functional, and the Rain-X on the windshield did its work, so we were able to make it to the hotel drenched, but with no problems. After a soak in the pool we got showered and waited for the rain to taper off so we could get some dinner. We found a nice brewpub down the street and settled in for a beer and some pizza. On the way back it started raining again after some shakes at the local ZESTOS! and didn’t let up until 9PM that evening.

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Saturday morning we got up and out the door earlier, aiming to get a better spot in the rows. We stopped off at a little bakery we’d spied for coffee and donuts, avoiding the hotel lobby food, and drove the long way around the factory to the main entrance where the International tower stands for a photo opp.

It’s looking run-down and sad over there. It would have been amazing to see the place in the ’60’s when it was going full-steam and was being cared for. We shot a bunch of photos and I set up the tripod for some timer shots. That was worth the time and effort.

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Then we drove in the back way to the show and got a great spot next to our new friends from Pittsburgh. This time nobody warned us against the awning, so we set up camp and made ourselves comfortable. The second day was much busier than the first, because more people could show up on Saturday—so we were pleased we’d gotten there when we did.

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I made a beeline over to the used parts guy to haggle for two things I’d seen on Friday: the first was a C-series instrument panel with later-style indicator lights on the outside. My panel is OK but I really like having indicators I can actually see; the early-style panels had a very small horizontal slit through which the lights are barely visible during the day. As a bonus, the gauges are all matching with black faces. As I mentioned in a video last month, the ones I’ve got in the Red Bus are three different colors: silver, black, and gold, having been swapped out at different times. So wiring this one up and making things match will be an improvement.

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The second thing I found were a set of C-series reverse lights: glass lenses with heavy chrome bezels. I don’t have reverse lights on the red bus—it came with a giant spotlight on the roof which may have been a reverse light, but I tore that off with all of the other junk lights up there, so this sets up a future upgrade after I get her on the road.

Phil Coonrod had a set of pretty black Scout II door cards at his booth—patterned vinyl stretched over masonite board—that I considered briefly, but wisely decided I didn’t need. There was another used parts vendor on the backside who had a bunch of C-series metal laid out on the grass; one thing that was very tempting was a complete front cowl in better shape than the two I’ve got for $200, which was a screaming good deal. I hemmed and hawed over it for a while but noticed the shape of the grille opening is a later style; mine is concave on the sides to fit my grille while this one was straight. My cowl needs serious help, and this would have been an easy swap, but I’d like to keep the truck as close to a ’63 as I can. So I passed on that too. In hindsight I could have kept it and resold it later, but decided against dragging more parts home.

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The sun was much stronger on Saturday so we spent a lot of time under the awning in the shade. That being said, we also spent a lot of time walking through the rows and checking out the trucks. Being further west geographically, there were more trucks we hadn’t seen Nats or other shows, which was refreshing. We met a bunch of new people, including the couple from Pittsburgh who were showing a freshly restored Scout II in a mint green color. He was already talking about his second truck and eyeing the lift on Peer Pressure.

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At 4PM we’d had enough of the heat and broke down the awning; by that time several of the long-distance vendors had already left and the rows were thinning. We headed back to the hotel to load in the gear, take a shower, and find another place to eat. This time we found a brewpub closer in to the center of Fort Wayne and had sandwiches and cold beer in the air-conditioning. While we ate, we talked over plans for engineering and producing a DIY electric steering kit for the Scout 80/800, which several people at the show had expressed an interest in. I’m also interested in doing this for C-series trucks, with mine as the prototype.

Sunday morning we checked out early, topped off the fluids in the truck, grabbed a McDonald’s breakfast, and hit the road. The first couple of hours through Indiana and all of Ohio were temperate, even comfortable in the sunlight. Pennsylvania up through the hills was cool and dry. But as we descended towards the Maryland state line it got hot and sticky, and then we hit the only traffic on the whole trip on Rt. 70. Thankfully these slowdowns were only for ten minutes at a time, so we avoided sitting still. And I’m happy to report that as hot as the engine got, the needle on the gauge never climbed above its normal spot on the left side. I did smell oil on heavy acceleration, so I’m going to have to track down where that leak might be coming from—my guess is the valve covers are weeping somewhere.

We finally rolled into Catonsville at about 6:30 and I sent Brian on his way home with a couple of cold seltzers; his fancy Ford has A/C so I’m sure he cooled off quickly. I dragged my basic gear inside and left the rest of it in the back of the truck to worry about later.

The final mileage tally was 1041 indicated on the gauge, which works out to 1182 miles true, which checks out (Siri pegged the trip from home to the hotel at 548 miles one-way).

We had a great time, mostly because Brian and I got to hang out together for the whole weekend; but it’s a different vibe than Nats. I think the big thing missing from this show is the feeling of community; every year in Ohio there’s a huge party in the parking lot at the hotel each night, and on Saturday there’s a barbecue and food and an auction with all kinds of things donated to raise money for charity. It goes from 6PM until whenever and it’s a really warm, cooperative experience. In some ways it’s better than the show; last year Brian and I stood out late with a group of people, including the owners of three of the better-known Scout shops in the country, just shooting the shit over beers and laughing. That’s really hard to replicate. This is a good show but it’s over at 4PM every day and it felt like everyone just went their separate ways. So we’re both thinking we’ll go back to Nats next year and maybe Harvesters in the Holler if we can work out the timing; the former is in June and the latter in September—but right around Finn’s birthday. We’ll see how it shakes out next year.

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I See The Light

I’m continuing to make slow progress on the electrical system in the truck. At first all I had was a starting truck with most of the panel lights working. After replacing more of the connectors, I was able to get headlights and taillights working, as well as the right rear blinker. There’s some kind of short in the left side preventing it from blinking—indeed, using the blinker on that side kills the light completely. And screwing the dash panel into the dash itself killed one of the dash lightbulbs that originally was working.

I pulled a front marker pot from the green truck stash and another from a pile of cheap parts I got at Nats, and tested them out on the bench. The grimy unit from the green truck worked so I hooked that to the truck and tried it out, with no success. I’m going to have to pull the circuit tester out next to see if there’s any power getting out there at all.

I’m still waiting on the firewall grommets, so I switched to doing some light bodywork on the driver’s door, grinding a bunch of rusty spots out and cleaning all of the residual holes left from various mirrors. I put the copper magnet behind the largest of the holes and welded them all up. After a coat of body filler, I sanded them smooth and got them covered with rattle-can IH red.

Meanwhile, I got the Scout ready for our trip west. I stocked up on consumables—oil, coolant, various fluids, belts, and other stuff. I pulled out my milspec snap kit and added a pair of snaps to each side of the door bar flaps on my original Kayline top to keep it from flying away on the highway. With a quick wash and topoff on fluids, we’re ready to hit the road on Thursday.

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